Unlocking FCC Value: Grace’s Guide to Fluid Catalytic Cracking

More than 30 Years of Collective Knowledge at Your Fingertips

In response to customer questions and changing industry dynamics, Grace published the original Guide to Fluid Catalytic Cracking for the first time in the 1990s. Since then, the Guide has played a pivotal role in shaping the way engineers, operators, and industry veterans approach fluid catalytic cracking (FCC) processes, serving as a valuable technical resource for Grace refining customers. With multiple updates over the years and in-step with industry innovation, it’s as relevant to FCC operators today as it was 30 years ago.

Industry Fundamentals

The Guide to Fluid Catalytic Cracking, initially published between 1993 and 1999, spanned three volumes and served as a comprehensive reference on all aspects of catalytic cracking. While the basic principles of FCC operation have remained consistent since then, the industry itself has undergone significant changes. These include shifts in feedstock quality, evolving refinery objectives, and stricter environmental regulations. In fact, the refining industry has witnessed remarkable advancements in process and catalyst technology, all of which is captured in the Second Edition of the FCC guide, published in 2020.

FCC Advancements

Building upon the legacy of its predecessor, the newest edition of the FCC guide features helpful information and insights on leading-edge topics on the minds of many FCC refiners:

• Resid Processing: The handling of residual feedstocks has become more sophisticated. Innovations in resid processing have allowed refiners to extract greater value from heavy crude oils.
• Light Olefins Maximization: The demand for light olefins (such as propylene and butylene) has grown. The FCC process now focuses on maximizing their production, contributing to the overall profitability of refineries.
• Gasoline Sulfur Reduction: Environmental concerns have driven efforts to reduce sulfur content in gasoline. The FCC process plays a crucial role in achieving this goal.
• Understanding Reaction Mechanisms: Overall understanding of FCC reaction mechanisms has deepened. Researchers have explored ways to influence propylene and butylene selectivity, leading to more efficient cracking processes.
• Iron Poisoning: Iron poisoning has emerged as a significant challenge in FCC operations. Researchers and engineers have worked tirelessly to mitigate its impact.

Incorporating the latest developments in FCC technology and practices, this publication puts the collective knowledge and experience of Grace’s catalyst and application experts at customers’ fingertips. It’s part of a suite of resources including e-Catalysts.com for FCC customers, CATALAGRAM® magazine, publications, technical workshops, and our Global Customer Technology team.

For decades, the Grace Guide to Fluid Catalytic Cracking has been a trusted companion for both newcomers and seasoned professionals. Its informative yet practical approach has empowered engineers and operators alike. Whether you’re navigating the intricacies of FCC or seeking reliable solutions, this guide remains an essential resource.

Grace customers can access the Guide along with other valuable data and resources any time from any device via Grace’s members-only e-Catalysts.com portal. Log in or apply for membership online at www.e-catalysts.com. Not a customer yet? Contact us to connect with a Grace representative.