CONSISTA® Catalyst Systems
CONSISTA® catalysts are the first 6th generation, non-phthalate based catalysts; designed to produce advanced-performance polypropylene with broad applicability that can be used to fabricate lighter, cleaner and clearer articles..
CONSISTA® C601 and C602 Catalysts with new CONSISTA donors:CONSISTA® D7600, D8700 and D9700deliver high reactor operability and on-stream time. CONSISTA Catalyst systems are tailored for the UNIPOL® PP Process.
Process and Product Benefits
- Non-phthalate based catalyst chemistry
- Excellent reactor operability and protection
- Excellent product performance in major application areas
- Applicable to a broad range of commodity and specialty grades
- Enables a reduction in resin manufacturing costs through less peroxide usage
- Drop-in technology without capital investment with UNIPOL® Process Technology
- Broader applicability to the entire product wheel than any other catalyst
- Higher stiffness for homopolymer lightweighting
- Market-leading impact/stiffness balance
- Lower haze for clarified random copolymer
- Broad molecular weight distribution yields improved extrusion processing for pipe, sheet and thermoforming applications
- Improved taste-odor for food contact grades
- Lower VOC faster cycle time high melt flow rate (MFR) grades for injection moulding
Donor Portfolio Offers Complete Product Range
|
Donor |
Product Types |
Productivity
(ton/kg) |
Value Elements |
|
CONSISTA® D9700 | Homopolymers, random
copolymers | 50 – 80 | Wide range of premium homopolymers and random copolymers |
|
CONSISTA® D8600 | Random copolymers, impact
copolymers | 50 – 80 | Optimized random copolymer performance, especially fractional melt flow pipe |
|
CONSISTA® D8700 | Impact copolymers, low xylene solubles
homopolymers | 60 – 100 | Wide range of premium impact copolymers, highest catalyst productivity |
|
CONSISTA® D7600 | Very high melt flow impact
copolymers | 40 – 60 | Very high melt flow impact copolymers, peroxide elimination |
SHAC® Catalysts and Donors
SHAC® Catalyst Systems, which includes ADT Donors, are complementary components and designed specifically for UNIPOL® PP Technology. They are suitable for all other gas-phase PP technologies. SHAC® Catalysts Systems are easy to use, consistent and contribute to the low operating cost of the process.
Licensees benefit from Grace's commitment to discovering, developing and marketing proprietary catalysts. We have a proven track record for developing innovative solutions.
Grace's range of catalysts and donors offer our licensees the ability to choose the best catalyst and donor combination to meet their specific needs and requirements.
|
Product Family |
Catalyst System |
| Homopolymers | SHAC® 201 Catalyst or SHAC® 320 Catalyst + ADT Donor |
| Random Copolymers | SHAC® 205 Catalyst + ADT Donor |
| Impact Copolymers | SHAC® 320 Catalyst + ADT Donor |
| High Melt Flow Impact Copolymers | SHAC® 320 Catalyst + CONSISTA® D7000 Donor |
SHAC® Catalyst and Donors: PP Product Capabilities
Catalyst Type |
Homopolymer |
Ethylene and Butene Random |
Impact Copolymer |
| SHAC® 201 | ADT 4000 and 5000-N Series | | ADT 4000 Series |
| SHAC® 205 | ADT 4000 and 5000-N Series | ADT 4600
ADT 5500-N | ADT 4000 Series |
| SHAC® 320 | ADT 4000 and 5000-N Series | | ADT 4000 Series |
ADT Donor Portfolio
Advanced donors are available for the entire range of products
|
SHAC®Catalyst Donor Series |
Product Types |
Catalyst Productivity
(Homopolymer)
(ton/kg) |
Value Elements |
| ADT 4500 | Impact copolymers
Homopolymers | 30-60 | Enhanced operability.
high productivity,
premium impact
copolymers |
| ADT 4600 | Impact copolymers
Homopolymers | 25-50 | Best operability for premium impact copolymers, random copolymers |
| ADT 5100-N | Homopolymers-high XS | 20-30 | Best operability, premium high X5 homopolymers, BOPP film |
| ADT 5500-N | Homopolymers
Random Copolymers | 20-35 | Enhanced operability, high productivity premium homopolymers and random copolymers |
| ADT 5600-N | Homopolymers
Random Copolymers | 20-30 | Best operability, premium homopolymers including spunbound |
UNIPOL® Polypropylene Process Technology - SHAC® Catalyst ADT
SHAC® Catalyst Systems: Advanced Donor Technology Improves Process Operability and Product Performance
SHAC® Catalyst Systems, ADT Donors and the new CONSISTA® Donor Technology are complementary components designed specifically for the UNIPOL® Polypropylene Technology. They are also suitable for all other gas phase polypropylene technologies.
This platform technology offers polypropylene producers the ability to significantly improve reactor stability and process operability under adverse conditions and at the same time maintain or improve product performance properties.
A System To Meet Your Needs
The use of SHAC® Catalyst ADT allows for tailored product specific applications based on xylene solubles (XS), molecular weight distribution (MWD) and oligomers requirements.
The SHAC® Catalyst ADT includes two primary product lines. Both are used as external donors.
SHAC® Catalyst ADT 4000 Series
Delivers broad polymer molecular weight and are best applied in producing impact copolymers.
SHAC® Catalyst ADT 5000 Series
Produces narrow polymer molecular weight for homopolymers and random copolymers.
